Popular Gears · Rajkot, Gujarat +91 97255 51122 shyamal@populargears.in

About us

Gear manufacturers in Rajkot since 1966


Started as a gear machining business. Today the company manufactures custom gears and reduction gearboxes on hobbers, shapers and shavers.

Worm, helical, spur and internal gears
Typical mix · to drawing
1966Founded in Rajkot
20,000 sq ftAji GIDC, J-Road
50+ people~30 machines
1–14Module · Ø 5–1500 mm

Company

Leadership

A family-run manufacturing unit focused on custom gears and gearboxes for OEM and replacement work.

Founder

Kanjibhai J. Malvi

Established the firm in 1966, first around gear machinery, then gear manufacture.

Directors

Nitin Malvi & Jayesh Malvi

Head the company. Jayesh K. Malvi, Chairman.

Works & enquiries

Shyamal J. Malvi

Handles plant work and buyer enquiries — +91 97255 51122.

Manufacture

Custom gears and gearboxes

Every job is manufactured to customer drawing or sample, including OEM and replacement parts.

  • Spur gears & pinions
  • Helical gears
  • Internal / ring gears
  • Worm & worm wheels
  • Sprockets
  • Racks
  • Spline shafts
  • Worm gearboxes
  • Helical gearboxes
  • Double-reduction
  • Crane-duty helical

Process

Blank to finished teeth

  • Blank workTurning, boring, drilling, grinding
  • Tooth cuttingHobbing, shaping, shaving
  • RangeModule 1–14 · Ø 5–1500 mm

Infrastructure

Plant and machinery

European hobbers, shapers and shavers used in regular production.

Worm set, helical shafts, spur shaft and internal gear
Typical mix: worm, helical, spur, internal
Hobbers

Lorenz, Liebherr, WMW

Spur, helical and worm gear cutting.

Shapers

Drummond

Internal gears and shaft work.

Shavers

Red Ring, Hurth

Closer tooth tolerances for automobile and machine parts.

For replacement work, send the sample or a sketch with module, teeth, face width and bore. We will confirm if the job fits our module and table range.

See product limits